1575
FRD
5 tons per day
100-140m/min
150m/min
2600mm
waste paper ,wood, virgin pulp
Toilet paper,tissue , facial tissue etc.
1575mm
13-45gsm
Availability: | |
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Finished Products | Toilet paper, tissue, napkin paper, facial tissue, etc. |
Test Liner Ration | 13-45g / m2 |
Capacity | 5t/d |
Net Paper Width | 1575mm |
Gross Paper Width | 1600mm |
Working Speed | 100-140m / min |
Design Speed | 150m / min |
Gauge | 2600 mm |
Roll of Dynamic Balance | G2.5 |
Cylinder of Dynamic Balance | G4 |
Batch-off Roll of Dynamic Balance | G1.6 |
Drive Mode | AC motor variable frequency speed regulation segment drive |
Paper Machine Layout Form | Single layer layout |
Pattern | Left hand machine |
Banner Moisture Difference | ≤1% |
Banner Quantitative Difference | ≤1.5% |
Wire Section: This section utilizes two types of wire: cylinder mold wire and Fourdrinier wire. The function is to dewater the wet paper pulp, which is crucial for reducing moisture content before further processing. Efficient dewatering enhances the overall quality of the final product.
Press Section: In this stage, the machine applies pressure to expel excess water from the wet paper. After pressing, the dryness level ranges from 22% to 46%. This process improves the paper's structural integrity, making it easier to handle during drying.
Dryer Section: The dryer section is essential for removing moisture from the paper completely. After passing through this section, the paper achieves a dryness level of 92% to 95%. This high level of dryness ensures that the paper is ready for conversion into final products without compromising quality.
Reeling Section: In this section, the dried paper is rolled into jumbo paper rolls. This process is vital for efficient storage and transportation. The jumbo rolls serve as the primary form for further processing into consumer-ready products.
Sizing Section: The sizing machine applies starch to the paper, enhancing its waterproof properties. This optional process is beneficial for products that require increased durability and resistance to moisture, making the paper suitable for various applications.
Calender Section: This optional section smooths the surface of the paper through controlled pressure and heat. Calendering improves the texture and finish, resulting in a more refined product that appeals to consumers and enhances usability.
Rewinding Section: The rewinding section slits and rewinds the jumbo rolls into smaller, more manageable rolls. This process is crucial for preparing the final product for packaging and distribution, ensuring that the toilet paper meets market demands effectively.
Component | Specification | Value | Rubber Hardness |
Cylinder Part | cylinder wire mold | Ø1000mm×1450mm | HSD 38±2 |
couch roller | Ø300mm×1450mm | ||
Dryer Part | dryer can | Ø1500mm×1450mm | HSD 90±2 |
touch roller | Ø350mm×1500mm | ||
Reeling Part | reeling roller | Ø500mm×1450mm | / |
Cylinder Wire Part
Features a Ø1000mm×1450mm cylinder mold and a Ø300mm×1450mm couch roller. The rubber hardness is Shore 380±2. This section includes a net-cage for effective dewatering of paper pulp.
Dryer Part
Comprises a Ø1500mm×1450mm dryer and a Ø350mm×1500mm touch roller. The rubber hardness here is Shore 950±2. Mechanical pressure is utilized to ensure thorough drying of the paper.
Reeling Part
Contains a Ø500mm×1450mm paper reeling roller. This section is equipped with a roll stand and two roll bars, facilitating the efficient rolling of dried paper into jumbo rolls.
This includes used paper products like newspapers, magazines, and office paper. Recycling waste paper reduces landfill waste and conserves natural resources. It is often available at a lower cost, making it an economical choice for production.
Recycled paper is sourced from processed paper products. It goes through a cleaning and pulping process to remove contaminants. This option not only supports environmental sustainability but also maintains a good balance between cost and quality in production.
Fresh wood fibers are sourced from sustainably managed forests. These fibers provide high strength and absorbency, which are crucial for producing quality toilet paper. Sourcing tree pulp from certified forests helps ensure responsible forestry practices.
Bamboo is a rapidly renewable resource that grows quickly and requires less water than traditional trees. Its fibers offer excellent softness and strength, making it ideal for toilet paper. Using bamboo supports sustainable practices and reduces deforestation.
Reed is a natural fiber obtained from wetland plants. It has good pulping properties and is sustainable due to its fast growth. Using reed contributes to biodiversity and helps maintain ecosystems while providing an alternative source of fiber.
Wheat straw is a byproduct of wheat harvesting. This agricultural waste is abundant and biodegradable. Utilizing wheat straw in paper production reduces waste and promotes a circular economy, turning byproducts into valuable resources.
Cotton fibers are known for their softness and absorbency. Using cotton in toilet paper enhances comfort, especially for sensitive skin. Cotton can be sourced from recycled textiles, further promoting sustainability in the paper-making process.
Bagasse is the fibrous residue left after sugarcane is processed. It is a sustainable raw material that helps reduce waste in the sugar industry. Bagasse fibers are strong and suitable for paper production, contributing to eco-friendly practices.
Q: What types of raw materials can be used in the 1575mm toilet paper production line?
A: This production line can utilize waste paper, recycled paper, tree pulp, bamboo, reed, wheat straw, cotton, and bagasse. Each material offers unique benefits for paper quality and sustainability.
Q: How does the cylinder wire section contribute to the paper-making process?
A: The cylinder wire section dewaters the wet paper pulp, preparing it for pressing. It includes a net-cage for efficient dewatering, ensuring better paper quality.
Q: What is the purpose of the dryer part in the production line?
A: The dryer part removes moisture from the paper, achieving a dryness level of 92% to 95%. This is crucial for ensuring that the paper is ready for further processing.
Q: What happens in the reeling section?
A: In the reeling section, the dried paper is rolled into jumbo rolls. This step is essential for storage and transportation before the paper is converted into consumer products.
Q: Why is bamboo considered a good raw material for toilet paper?
A: Bamboo is a fast-growing and renewable resource, providing excellent softness and strength. Its use supports sustainability and reduces reliance on traditional trees.
Q: How does using recycled paper benefit the environment?
A: Using recycled paper reduces landfill waste and conserves natural resources. It promotes a circular economy by turning used paper products into new materials.
Q: What are the advantages of using wheat straw in paper production?
A: Wheat straw is an abundant agricultural byproduct that is biodegradable. Utilizing it helps reduce waste and supports sustainable practices in the paper industry.
Q: How does the sizing section improve toilet paper quality?
A: The sizing section applies starch to the paper, enhancing its waterproof properties. This optional process increases durability and makes the paper suitable for various applications.
Q: How is tissue paper made?
A: This involves pulping the wood, bleaching the fibers, and refining them into delicate paper through pressing and drying techniques.
Finished Products | Toilet paper, tissue, napkin paper, facial tissue, etc. |
Test Liner Ration | 13-45g / m2 |
Capacity | 5t/d |
Net Paper Width | 1575mm |
Gross Paper Width | 1600mm |
Working Speed | 100-140m / min |
Design Speed | 150m / min |
Gauge | 2600 mm |
Roll of Dynamic Balance | G2.5 |
Cylinder of Dynamic Balance | G4 |
Batch-off Roll of Dynamic Balance | G1.6 |
Drive Mode | AC motor variable frequency speed regulation segment drive |
Paper Machine Layout Form | Single layer layout |
Pattern | Left hand machine |
Banner Moisture Difference | ≤1% |
Banner Quantitative Difference | ≤1.5% |
Wire Section: This section utilizes two types of wire: cylinder mold wire and Fourdrinier wire. The function is to dewater the wet paper pulp, which is crucial for reducing moisture content before further processing. Efficient dewatering enhances the overall quality of the final product.
Press Section: In this stage, the machine applies pressure to expel excess water from the wet paper. After pressing, the dryness level ranges from 22% to 46%. This process improves the paper's structural integrity, making it easier to handle during drying.
Dryer Section: The dryer section is essential for removing moisture from the paper completely. After passing through this section, the paper achieves a dryness level of 92% to 95%. This high level of dryness ensures that the paper is ready for conversion into final products without compromising quality.
Reeling Section: In this section, the dried paper is rolled into jumbo paper rolls. This process is vital for efficient storage and transportation. The jumbo rolls serve as the primary form for further processing into consumer-ready products.
Sizing Section: The sizing machine applies starch to the paper, enhancing its waterproof properties. This optional process is beneficial for products that require increased durability and resistance to moisture, making the paper suitable for various applications.
Calender Section: This optional section smooths the surface of the paper through controlled pressure and heat. Calendering improves the texture and finish, resulting in a more refined product that appeals to consumers and enhances usability.
Rewinding Section: The rewinding section slits and rewinds the jumbo rolls into smaller, more manageable rolls. This process is crucial for preparing the final product for packaging and distribution, ensuring that the toilet paper meets market demands effectively.
Component | Specification | Value | Rubber Hardness |
Cylinder Part | cylinder wire mold | Ø1000mm×1450mm | HSD 38±2 |
couch roller | Ø300mm×1450mm | ||
Dryer Part | dryer can | Ø1500mm×1450mm | HSD 90±2 |
touch roller | Ø350mm×1500mm | ||
Reeling Part | reeling roller | Ø500mm×1450mm | / |
Cylinder Wire Part
Features a Ø1000mm×1450mm cylinder mold and a Ø300mm×1450mm couch roller. The rubber hardness is Shore 380±2. This section includes a net-cage for effective dewatering of paper pulp.
Dryer Part
Comprises a Ø1500mm×1450mm dryer and a Ø350mm×1500mm touch roller. The rubber hardness here is Shore 950±2. Mechanical pressure is utilized to ensure thorough drying of the paper.
Reeling Part
Contains a Ø500mm×1450mm paper reeling roller. This section is equipped with a roll stand and two roll bars, facilitating the efficient rolling of dried paper into jumbo rolls.
This includes used paper products like newspapers, magazines, and office paper. Recycling waste paper reduces landfill waste and conserves natural resources. It is often available at a lower cost, making it an economical choice for production.
Recycled paper is sourced from processed paper products. It goes through a cleaning and pulping process to remove contaminants. This option not only supports environmental sustainability but also maintains a good balance between cost and quality in production.
Fresh wood fibers are sourced from sustainably managed forests. These fibers provide high strength and absorbency, which are crucial for producing quality toilet paper. Sourcing tree pulp from certified forests helps ensure responsible forestry practices.
Bamboo is a rapidly renewable resource that grows quickly and requires less water than traditional trees. Its fibers offer excellent softness and strength, making it ideal for toilet paper. Using bamboo supports sustainable practices and reduces deforestation.
Reed is a natural fiber obtained from wetland plants. It has good pulping properties and is sustainable due to its fast growth. Using reed contributes to biodiversity and helps maintain ecosystems while providing an alternative source of fiber.
Wheat straw is a byproduct of wheat harvesting. This agricultural waste is abundant and biodegradable. Utilizing wheat straw in paper production reduces waste and promotes a circular economy, turning byproducts into valuable resources.
Cotton fibers are known for their softness and absorbency. Using cotton in toilet paper enhances comfort, especially for sensitive skin. Cotton can be sourced from recycled textiles, further promoting sustainability in the paper-making process.
Bagasse is the fibrous residue left after sugarcane is processed. It is a sustainable raw material that helps reduce waste in the sugar industry. Bagasse fibers are strong and suitable for paper production, contributing to eco-friendly practices.
Q: What types of raw materials can be used in the 1575mm toilet paper production line?
A: This production line can utilize waste paper, recycled paper, tree pulp, bamboo, reed, wheat straw, cotton, and bagasse. Each material offers unique benefits for paper quality and sustainability.
Q: How does the cylinder wire section contribute to the paper-making process?
A: The cylinder wire section dewaters the wet paper pulp, preparing it for pressing. It includes a net-cage for efficient dewatering, ensuring better paper quality.
Q: What is the purpose of the dryer part in the production line?
A: The dryer part removes moisture from the paper, achieving a dryness level of 92% to 95%. This is crucial for ensuring that the paper is ready for further processing.
Q: What happens in the reeling section?
A: In the reeling section, the dried paper is rolled into jumbo rolls. This step is essential for storage and transportation before the paper is converted into consumer products.
Q: Why is bamboo considered a good raw material for toilet paper?
A: Bamboo is a fast-growing and renewable resource, providing excellent softness and strength. Its use supports sustainability and reduces reliance on traditional trees.
Q: How does using recycled paper benefit the environment?
A: Using recycled paper reduces landfill waste and conserves natural resources. It promotes a circular economy by turning used paper products into new materials.
Q: What are the advantages of using wheat straw in paper production?
A: Wheat straw is an abundant agricultural byproduct that is biodegradable. Utilizing it helps reduce waste and supports sustainable practices in the paper industry.
Q: How does the sizing section improve toilet paper quality?
A: The sizing section applies starch to the paper, enhancing its waterproof properties. This optional process increases durability and makes the paper suitable for various applications.
Q: How is tissue paper made?
A: This involves pulping the wood, bleaching the fibers, and refining them into delicate paper through pressing and drying techniques.