2400
FRD
Corrugated paper,Kraft paper , cardboard paper
100-400gsm
2400mm
40-60T/D
120-160m/min
200m/min
3400mm
2400mm
Availability: | |
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The paper machine described features several key components and technologies:
Air-Cushion Headbox:
The paper machine is equipped with an air-cushion headbox, which helps disperse the pulp evenly and uniformly onto the forming wire.
Forming Section:
The forming section consists of a three-layer wire setup, which aids in the formation of the paper web.
Press Section:
The press section incorporates three vacuum suction devices, one vacuum press roll, and two jumbo rolls. These components work together to remove excess water from the paper web efficiently. Additionally, a hydraulic pressurization system is utilized to enhance the pressing process.
Drying Section:
The drying section features a single-tooth box transmission system and a square box-type frame. These components contribute to the effective drying of the paper web.
Hood System:
The paper machine utilizes a semi-closed hood system, which helps control the drying environment and temperature within the machine.
Control System:
An all-digital inverter control system is employed to monitor and regulate various aspects of the paper machine's operation, ensuring precise control and efficiency in the production process.
The paper machine production process involves several key sections:
1. Wire Section:
- The headbox distributes a uniform jet of watery stock onto the wire or forming fabric.
- Foils beneath the wire remove water and improve fibre uniformity, creating a tight mat of fibres.
- Suction boxes vacuum out water, forming a soft mat of pulp that becomes the paper sheet or web.
2. Press Section:
- The paper web passes through nip rollers that squeeze out water and compress fibres, creating a dense, smooth sheet.
- Water content is reduced to between 45-55% at this stage.
3. Drying Section:
- The paper web moves through steam-heated drying cylinders, reaching temperatures of up to 130ºC to achieve 80-85% dryness.
- Wet sizing solution is applied to add a layer of starch for stiffness and fibre bonding.
- Additional heated drying cylinders further dry the paper, with the web traveling approximately 400 meters through this section and losing around 93% of its water content.
4. Finishing:
- The paper passes through smooth rollers, either hard or soft, to press and emboss a smooth, glossy surface suitable for printing.
5. Winding:
- The paper exits the machine and is wound onto a jumbo reel, weighing up to 50 tonnes and measuring up to eleven meters wide.
- The jumbo reel is transported to a winder where the paper is unwound and cut into smaller rolls as per customer requirements.
Main products | Fluting paper Corrugated Paper Testliner Paper Kraft Paper Duplex Board Paper |
Test liner Ration | 100-400g / m2 |
Capacity | 40-60t/d |
Net paper width | 2400mm |
Gross paper width | 2460mm |
Working speed | 120-160m / min |
Design speed | 200 m / min |
Gauge | 3400 mm |
Roll of dynamic balance | G2.5 |
Cylinder of dynamic balance | G4 |
Batch-off roll of dynamic balance | G1.6 |
Drive mode | AC motor variable frequency speed regulation segment drive |
Paper machine layout form | Single layer layout |
Pattern | Left hand machine |
Dryness of Craft Paper
Paper dryness out of wire part | 20-22% |
Paper dryness out of press section | 44-46% |
Before sizing | 92% |
Paper roll machine | 92% |
Lateral shrinkage | About 3.5% |
Fresh water, clarified water
Requirements | clear, colorless, sand removal |
Water pressure | 3.0MPa, 2.0MPa, 0.5MPa |
PH value | 6-8 |
Power Supply
AC voltage | high pressure,380/220V |
Control point pressure | 220/24V |
Frequency | 50HZ |
The paper machine described features several key components and technologies:
Air-Cushion Headbox:
The paper machine is equipped with an air-cushion headbox, which helps disperse the pulp evenly and uniformly onto the forming wire.
Forming Section:
The forming section consists of a three-layer wire setup, which aids in the formation of the paper web.
Press Section:
The press section incorporates three vacuum suction devices, one vacuum press roll, and two jumbo rolls. These components work together to remove excess water from the paper web efficiently. Additionally, a hydraulic pressurization system is utilized to enhance the pressing process.
Drying Section:
The drying section features a single-tooth box transmission system and a square box-type frame. These components contribute to the effective drying of the paper web.
Hood System:
The paper machine utilizes a semi-closed hood system, which helps control the drying environment and temperature within the machine.
Control System:
An all-digital inverter control system is employed to monitor and regulate various aspects of the paper machine's operation, ensuring precise control and efficiency in the production process.
The paper machine production process involves several key sections:
1. Wire Section:
- The headbox distributes a uniform jet of watery stock onto the wire or forming fabric.
- Foils beneath the wire remove water and improve fibre uniformity, creating a tight mat of fibres.
- Suction boxes vacuum out water, forming a soft mat of pulp that becomes the paper sheet or web.
2. Press Section:
- The paper web passes through nip rollers that squeeze out water and compress fibres, creating a dense, smooth sheet.
- Water content is reduced to between 45-55% at this stage.
3. Drying Section:
- The paper web moves through steam-heated drying cylinders, reaching temperatures of up to 130ºC to achieve 80-85% dryness.
- Wet sizing solution is applied to add a layer of starch for stiffness and fibre bonding.
- Additional heated drying cylinders further dry the paper, with the web traveling approximately 400 meters through this section and losing around 93% of its water content.
4. Finishing:
- The paper passes through smooth rollers, either hard or soft, to press and emboss a smooth, glossy surface suitable for printing.
5. Winding:
- The paper exits the machine and is wound onto a jumbo reel, weighing up to 50 tonnes and measuring up to eleven meters wide.
- The jumbo reel is transported to a winder where the paper is unwound and cut into smaller rolls as per customer requirements.
Main products | Fluting paper Corrugated Paper Testliner Paper Kraft Paper Duplex Board Paper |
Test liner Ration | 100-400g / m2 |
Capacity | 40-60t/d |
Net paper width | 2400mm |
Gross paper width | 2460mm |
Working speed | 120-160m / min |
Design speed | 200 m / min |
Gauge | 3400 mm |
Roll of dynamic balance | G2.5 |
Cylinder of dynamic balance | G4 |
Batch-off roll of dynamic balance | G1.6 |
Drive mode | AC motor variable frequency speed regulation segment drive |
Paper machine layout form | Single layer layout |
Pattern | Left hand machine |
Dryness of Craft Paper
Paper dryness out of wire part | 20-22% |
Paper dryness out of press section | 44-46% |
Before sizing | 92% |
Paper roll machine | 92% |
Lateral shrinkage | About 3.5% |
Fresh water, clarified water
Requirements | clear, colorless, sand removal |
Water pressure | 3.0MPa, 2.0MPa, 0.5MPa |
PH value | 6-8 |
Power Supply
AC voltage | high pressure,380/220V |
Control point pressure | 220/24V |
Frequency | 50HZ |